Product Description
6000tons Forging Press Hydraulic for aluminum wheel rim is a specialized machine used in the manufacturing process of aluminum wheel rims. It applies hydraulic pressure to shape and form aluminum alloy into the desired wheel rim design.
TAITIAN offers Hydraulic forging Press included hydraulic cold forging press and hydraulic hot forging press ,it is used for forging aluminium alloy wheel hub,magnesium alloy wheel hub and bicycle components and other small metal parts. The capacity of Taitian cold / hot forging press can be up to 16000tons , adopts Taiwan technology,the speed and pressure has been well adjutable by using servo driven control system.
Key Feature
Key features and functionality of a hydraulic forging press for aluminum wheel rim:
Hydraulic System: The press utilizes a hydraulic system to generate and control the required pressure. It consists of hydraulic cylinders, valves, pumps, and other components that enable precise and efficient operation.
Frame and Structure: The press is built with a robust frame and structure to withstand the high forces exerted during the forging process. It ensures stability, durability, and safety during operation.
Die Set and Tooling: The press incorporates a die set and tooling specifically designed for forging aluminum wheel rims. The die set consists of upper and lower dies that define the shape and dimensions of the rim. Tooling includes punches, mandrels, and other components necessary for the forming process.
Heating System: Depending on the manufacturing process, the press may include a heating system to heat the aluminum billet or preform before forging. Heating is essential for reducing material resistance and achieving proper plastic deformation.
Controls and Automation: Modern hydraulic forging presses often feature advanced control systems and automation. They enable precise control of the forging parameters, such as pressure, temperature, and forging speed. Automation features may include programmable sequences, data logging, and integration with other production processes.
Safety Features: Hydraulic forging presses prioritize operator safety. They may include safety guards, emergency stop buttons, safety interlocks, and other features to protect personnel and prevent accidents during operation.
Capacity and Customization: Hydraulic forging presses come in various sizes and capacities to accommodate different wheel rim dimensions and production requirements. They can be customized based on specific customer needs, such as forging force, stroke length, and automation level.
Forging Wheel Rim offer several advantages compared to casting wheel rims.
Here are some key advantages of forging:
Strength and Durability: Forged wheel rims are known for their superior strength and durability. The forging process aligns the internal grain structure of the metal, resulting in a more uniform and continuous grain flow. This enhances the overall strength and structural integrity of the rim, making it better able to withstand heavy loads, impacts, and road conditions.
Improved Mechanical Properties: The forging process can enhance the mechanical properties of the metal used in wheel rims. It increases the material's fatigue resistance, impact toughness, and overall performance. This translates to a longer lifespan for the wheel rim and improved safety on the road.
Weight Reduction: Forged wheel rims can be designed to have thinner and lighter sections while maintaining their strength. The ability to precisely shape and distribute the metal during forging allows for optimized weight reduction. This can contribute to improved fuel efficiency, better vehicle handling, and reduced unsprung weight, resulting in enhanced performance.
Customization and Design Flexibility: Forging provides greater design flexibility compared to casting. With forging, it is possible to create complex and intricate designs, including unique spoke patterns and aesthetic features. The customization options allow manufacturers to meet specific customer requirements and cater to various automotive styles and preferences.
Enhanced Surface Finish: Forged wheel rims often exhibit a superior surface finish compared to cast rims. The forging process reduces surface porosity and provides a smoother finish, resulting in a visually appealing product that can be further enhanced through various finishing techniques such as polishing or coating.
Improved Structural Integrity: The forging process eliminates casting defects such as air pockets, shrinkage, or inclusions, which can compromise the structural integrity of the wheel rim. The absence of these defects enhances the reliability and safety of the forged wheel rim.
It's worth noting that while forging offers these advantages, it generally requires more complex manufacturing processes and higher production costs compared to casting. However, the superior performance, strength, and durability of forged wheel rims make them a preferred choice in applications where performance and safety are critical, such as high-performance vehicles or heavy-duty applications.
Product Parameters
Main Specification:
We are able to custom manufacture hydraulic cold forging press machine/hot forging presses in a wide range of sizes and capacities as per customers'requirement.
| Part No. |
TT-LM6000T |
| Nominal Pressure |
Tons |
6000 |
| Lifting Pressure |
Tons |
80 |
| Max.Stroke of Slide |
mm |
1200 |
| Max.Daylight |
mm |
1900 |
| Working Table |
L-R |
mm |
1800 |
| F-B |
mm |
1800 |
| Slide Speed |
Fast Approach |
mm/s |
300 |
| Pressing |
mm/s |
10-1 |
| Fast Return |
mm/s |
270 |
| Approx.Total Power |
KW |
630 |
| Approx.Overal Dimension |
mm |
9400×7000×10000 |
Options
Energy saving accumulator;
Automatic loading and unloading robot;
Front moving bolster;
Forced cooling system of oil temperature;
Other customized devices.
Company Profile
Why Choose TAITIAN?
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